In recent years, LED (Light emitting diode) lighting has played an important revolution in the history of human lighting with its irreplaceable "green" advantage. On a global scale, countries in the policy and financial benefits to support the LED industry chain at all levels, scientific research institutions are also actively exploring the latest LED technology applications. At this stage, the demand for alternative home lighting market is becoming more and more stable, and the demand of various emerging professional lighting market is also showing the trend of rapid development.
The wide application of many industries to the LED industry put forward new special requirements, which also makes in the batch production process there are some practical problems to be solved. Mullinson shares (stock code 002745) is a leading domestic LED application product manufacturing listed enterprises. In the patch production process found due to the lamp beads leakage sticker, side flip, inverted caused by the lack of lights, bad lights, dead lights phenomenon is serious.
The parabolic rate of the beads far exceeds the SMT minimum standard of 0.3%. This problem greatly reduces the quality and cost advantage of Mullinson products in the brutal competition of LED lighting market. We completely abandon the pneumatic mechanical feeder cylinder drive mode, replaced by ARD Precision Motor as the power source, thus greatly reducing the vibration caused by the feeder cylinder, but also from the durability to meet the LED lamp 24 hours uninterrupted full load requirements; Through the software program control, so that the feed speed at a uniform constant at 120ms /The stationary state of the piece; add 1200GS high-energy magnetic strip directly below the suction position, use magnetic suction to stabilize the bead pickup position; At the same time, we will change the material of the pressure cover to copper, reduce the uncontrollable external force caused by static electricity; We also advance the position of the laminating and carrier separation to shorten the moving distance after the beads are opened New LED Electric Feeder (S/N:ARD-LED-08) in the continuous production process, we from the customer feedback information to get excellent use results. Electric feeder than mechanical feida feeding speed increased by 12 times times, the new belt mode in the true sense of the realization of non-stop material change function, the whole machine in the production efficiency of the promotion of the LED lamp production line of all other production equipment. Scientific and reasonable circuit control part with high-precision gear transmission part so that the feeder feed accuracy from ±0.15mm accurate to ±0.02mm, the real lamp bead throwing rate reduced to less than 0.02%, fundamentally solve the problem of the production of Bad lamp dead lamp. Electric feeder feed speed high precision and low failure rate characteristics allow it to have unparalleled high efficiency, while long service life and wide range of electronic materials available to further enhance the cost of electric feeder. Now the domestic leading LED SMT are standard electric feeder as the core competitiveness, Yi Tong, ya, Han Cheng Tong and other manufacturers have launched a matching new high-speed placement machine. This new LED lamp bead feeding technology has been a large number of LED brand-name manufacturers such as rectangular lighting, wanhe technology, Mullinson shares in the actual production.